They Trusted Us:
Key Benefits
OEE
increase
✔️ shorter downtimes
✔️ faster production launch
✔️ pareto defects analysis
Faster and reliable
data-driven decisions
✔️ signals taken from machines
✔️ showing real production progress
✔️ automated notifications
Elimination of double and manual reporting
✔️ automated production reports
✔️ any ERP integration
✔️ machine states from PLCs
One System For Production
OEE calculation software collects data automatically, based on the machine’s signals. Start monitoring production, its progress, efficiency and make decisions based on actual data.
What is considered a good OEE?
The answer to what is considered good OEE may vary from industry to industry and the product that is manufactured. For example, in the food and beverage industry, anything over 90% may be considered good while in an assembly line manufacturing company, 60% may be considered a strong OEE.
OEE indicator may be hugely dependent on production characteristics. Although 90% may seem like a high number in FMCG, an improvement of even 2% may play a huge role in production total efficiency, where as in discrete manufacturing it will just minor progress.
On the other hand, the implementation of OEE software may cause the OEE factor to drop significantly due to many causes which you can read more about in this article: Why does OEE drop after MES implementation?
OEE Tracking System
- The system focuses on gathering data from machines, reporting production and calculating OEE factor in real-time.
- OEE Performance Monitoring system helps factories do the first step to monitor production, its progress and have the manufacturing process under control.
- The interface with the ERP system helps to eliminate double production reporting and exchange production data.
- Built-in dashboards & reports help to analyse defects, production, types of stoppages and failures.
- To improve transparency, large screens on the shopfloor present OEE and production data in real-time.
- Email or SMS notifications are sent automatically based on signals from machines and operator actions.
OEE Performance Monitoring Functionalities
Machine Connectivity
We connect them all – old & new
Machine Connectivity is responsible for communication with the machine’s PLC and devices. It provides acquisition, processing and administration of data collected from the automation level. With different acquisition methods, data like machine states, quantity or process parameters are read.
Production execution
Report production and monitor it
Production Execution let operators to execute orders and operations according to plan and technology. It validates and supports different type of production processes during which operator can report production and machine states. System displays current production, its status and progress.
Defect handling
Report defects with details
Defect Handling supports defect and scrap management. Operators can report defects and its type. System displays dedicated reports with defects reasons and quantity.
OEE Analysis
Find out where to focus
Digital Documentation
No more paper
Digital Documentation let users display documentation online at the operator panel. Categorized PDFs, images and movies are being displayed for ongoing production.
Online Visualization
See it live, see it everywhere – be transparent
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Dashboard & Reports
From the top to bottom analysis
Dashboards & Reports is a complex analytic platform with ready reports. More than a dozen reports analyzing production, quality, trends and targets. Reports can be viewed from the perspective of plant, machine and in different time ranges.
Master Data
Detailed modelling production processes
Maintenance ANDON
Finally alerts on time
Maintenance ANDON supports communication between the production and maintenance department. Operators report failures digitally with its reason and comments. All done maintenance history with knowledge is being kept in the system. The system monitors reaction times and presents dedicated reports with MTTR, MTBF and MTTF.
System Integration
Stop the double work
System Presentation
Contact with our Expert
Why to get a demo?
- A 60-minute online meeting with a dedicated specialist presenting a top system from an industry similar to yours
- Live modeling of your production process
- A budget quotation after the meeting
Related articles
Why does OEE drop after MES implementation?
After the implementation of MES, we usually notice a strange effect. In most cases, after the system go-live, the OEE coefficient is lower than before the installation.