ANT Smart Factory is a software system that includes 7 products and over 1250 features to support all activities in the manufacturing plant.
The main benefits are that production is running faster, more efficiently with higher quality.
The system manages processes in production, maintenance, planning, quality, technology, operations, and logistics departments.
The solution provides a scalable platform, which means that the system can grow from a single work center or line to hundreds of them in many sites.
The selection of the right modules and its customization brings the best-fitted solution for Client requirements.
We believe in transparency that gives unlimited user access to share information across the company.
This data is used for scheduling, production execution with operators’ guidance, condition-based monitoring, preventive maintenance, quality inspections, and analysis based on real-time data acquisition from machines.
All-in-one solution to production processes monitoring.
MES System provides machine data collection and paperless production execution.
Production progress feedback in real-time with digital step by step instructions and documentation guides operators through the manufacturing process in order to maximize production efficiency.
The solution enables changeovers reporting, defect handling, traceability, quality inspections, OEE & KPIs calculation with analysis dashboards and bi-directional ERP integration.
Bi-directional machine communication enable detailed machine signals data acquisition with micro-stoppages monitoring. System records downtimes at equipment level and automatically assigns reasons. It allows identifying bottlenecks, observing stock buffers and finds root causes to maximize machine loading and minimize downtimes.
Thorough track&trace records hundreds of process parameters helps with structured problem solving.
Changeover production faster thanks to automatically recipes sending and machines set-up on-the-fly.
Software for production plan optimization with advanced algorithms that chooses the best planning sequence to ensure on-time delivery, resource usage, machines&tools capacity and priority.
The system tracks production performance for each item, adopts a plan to reality and monitors its online progress. The planning tool is learning itself based on historical reports and real-time data collected from machines. It allows for long and short term production scheduling.
Graphical plan visualization with drag&drop capabilities on Gantt charts leads to ergonomic and user-friendly way of scheduling.
CMMS allows to plan, execute and analyse maintenance works in the plant. The system automatically plans recurring inspection based on cycles and work time collected from machines and tools. Every maintenance task is scheduled based on available resources and production plan.
All maintenance actions are registered in real-time on mobile application including task status reporting, time monitoring and usage of spare parts. By using preventive and predictive maintenance based on sensors and history leads to reduction of failures.
Platform comes with an analytics dashboard with detailed costs for each asset, planned activities, machines log book and TPM KPI’s like MTBF, MTTR.
Link between warehouse and production which provides data about stock volume and its movements.
WMS monitors inventory on warehouse and production WIP (Work In Progress) to visualize current material demand.
System guards to deliver components on time without production stops by displaying logistic delivery sequence on wide screens and monitoring its actual progress.
Mobile devices are used to record warehouse transaction by scanning labels on logistic units, warehouse locations and items.
System supports palletization and pickup process to guide operator step by step with FIFO or LIFO policies.
Energy Monitoring System provides media consumption management in a production plant.
By connecting to measuring devices, the solution collects data about electricity, gas, water, compressed air, heating, cooling, steam, temperature, humidity consumption.
Thanks to synchronizing energy usage data with ANT MES, the system calculates the real production cost for each item.
Power Guard monitors and predicts energy consumption and notify about any deviations.
AUTOMATIC CALCULATION OF PRODUCTION IMPACT ON THE ENVIRONMENT
MANUAL ENTRY OF ACTIVITIES INFLUENCING INCREASE OF THE CO2 EMISSION
ANALYSIS OF FACTORY’S OVERALL IMPACT ON THE ENVIRONMENT
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