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MES for Automotive
and Aviation​

Discrete Manufacturing in Automotive and Aviation is a unit production that must handle high quality with time-to-market speed and cutting costs.

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adient-biale
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wielton-biale
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TI automotive-biale
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This is why you need a complete solution that ensures you higher performance and availability. Discrete production companies need track&trace of used raw materials, components, and tools together with their validation during the production process.

ANT DISCRETE MANUFACTURING Suite is a solution dedicated to OEMS, TIER 1, 2 & 3. It supports low volume with very high complexity or high volumes of low complexity items with manual, automatic, or semi-automatic production.

We give you the numbers

0 %
operating time increase
0 %
quality inspection time reduction
0 %
just-in-time production increase
0 %
production launch time reduction
0 mln
OEM, TIER 1 and TIER 2 finished products packed and shipped yearly
0 mln
metal sheet pressed, lasered, welded and cut yearly
0 mln
shock absorbers yearly
0 mln
LPG, CNG and H2 tanks tested yearly

Products for Automotive and Aviation

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Quality Management System (QMS)

Quality Management System (QMS) Control production processes to maintain production consistency. Standardize operations and monitor adherence to standards set in the plant. Reduce defects, optimize

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Operations we support

aging
gluing
palletizing
annealing
grinding
preheating
assembly
heating
pressing
automated assembly
helium testing
printing
automated welding
hydrostatic testing
programming electronics
bending
injection
shearing
cleaning
labeling
spinning
CNC machining
laser welding
stamping
comparting
lasering
stranding
components mounting
leak testing
test, quality & rework rooms
cutting
loading and unloading
thermoforming
dosing components
manual assembly
trimming
drawing
manual welding
turning
EOL test units
marking
vision checking
extrusion
milling
welding
feeding
montage
winding
final packaging
packaging
flowforming
painting

Operations we support

assembly stations / machines
laser
quality control machines
bending machine
oven (or preheating)
robots
CNC
press
welding machines / welders
injection machine
pressure test machines
inspection machines
punching machine

Products we do

actuators
plastic parts
tanks
compressors
rotor
trailers
dump trucks
seats
tray tables
lawn mowers
semi-trailers
wires
metal parts
shock absorbers
motor
stator
Operator Panel Monitor real cycle time and guide operator if the performance is at planned level. Report production automatically based on signals from machines. Identify micro-stops and failures.
Quality & SPC React on real-time alerts regarding stability of your process (SPC). Condition-based algorithms monitor if machine’s process parameters and operator’s measurements are within planned quality limits.
Compare OEE Analyse OEE (availability, performance, quality), its produced volume and machine states. Make decision based on real data gather from machines. Find out what blocks production from maximum efficiency.
Production scheduling Reduce changeovers, produce just-in-time thanks to Real-Time Scheduler and its algorithms. Monitor current progress based on signals from machine, failures and replan automatically your production plan.
Monitoring each machine in line Guide operator through multi-operational production on automatized line. Automotive and aviation business requires full traceability including process and operational monitoring.

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    Related Articles

    MES in the automotive and aviation industries

    The automotive industry constantly presents manufacturers with new challenges. Production must handle high quality with time-to-market speed and cutting costs. In order to achieve better results, factories implement advanced production management systems. The constructions and assembly are made possible with advanced production processes, which cannot do without specialised management systems. What does MES for automotive industry mean? What is the importance of MES for aviation industry?

    Importance of MES in automotive industry

    What does MES software for automotive industry meaning? Correct operation and a long service life of vehicles are made possible by perfectly matched components. MES in automotive industry enables the manufacture of millions of identical components whose quality complies with exacting standards, like IATF 16949. The advanced software ensures the repeatability of the manufacturing processes and thus reduces industrial waste.

    The ability to plan and implement multiple operations allows parts to be made according to their intended use. After all, the automotive industry is not just passenger cars. It also includes vehicles or machinery used in demanding industries.

    The importance of MES for aviation industry

    What is the importance of MES in aviation industry? System generates savings, which are essential in such an expensive production. Increasing efficiency and reducing costs is the goal of industrial enterprises. Aircraft parts must be made with reliable precision to guarantee the safety of passengers. Aviation is an area where there is no room for error. The MES system enables efficient detection of quality errors at an early stage of production. Lower level tiers provide components with dimensions and characteristics as expected.

    MES Software for the aviation industry also means reducing thousands of documentation pages. With paperless, it is possible to digitalize all production reports that must be filled manually in the past.

    Why is an MES system indispensable in vehicle and machine manufacturing?

    The aviation industry, like the automotive industry, requires the best solutions. Manufacturers produce expensive machines, and their price is determined by their future use. The health and even the lives of passengers will depend on the condition of vehicles. On the other hand, companies are doing everything to ensure that the final price of their products is as low as possible. MES software for automotive industry makes it possible to find the middle route between quality and safety, and price.

    Software is designed to support OEM and TIER 1, 2 & 3 suppliers. The production of automotive parts requires the highest precision and efficiency at every stage – starting from the metallurgical industry using advanced CNC machine and ending with assembling ready components. The MES system allows to follow the full production path and calculate the consumption of raw materials and tools needed for the production of components. Tracking past suppliers allow manufacturers to estimate the full efficiency of the production process for each unit.

    Automotive and aviation business requires full traceability. Monitoring each process allows to calculate the time of component execution, estimate costs, and additionally find errors earlier and eliminate them. The system allows to adjust the processes to the current production plan based on the collected data on efficiency and downtime.

    Another important thing is faster production launch and shorter changeovers. In real time, the system also sends information what blocks production from maximum efficiency. A company can achieve higher OEE by increasing efficiency, availability and quality.

    With the MES for automotive industry system, production becomes more repeatable! The software supports operators at every stage of the process.

    What is the importance of MES in aviation industry? Machines worth hundreds of millions or even billions of dollars are built to achieve maximum lifespan. However, in order for them to function smoothly for many years to come, regular servicing and replacement of components with those that have just left the production line is essential. MES software for aviation industry is a must on the list of necessary investments.

    With MES, working time increases by 23%, while inspection time is reduced by 45%. The software supports the operation of dozens of machines, including CNC machining equipment, welding machines, or robots. The system performs well in the production of metal screws, rotors, trailers, engines, shock absorbers and other components.

    Benefits of using manufacturing execution systems

    Both automotive industry and aviation industry rely on the use of expensive materials. MES for automotive industry means better use of available resources and less waste. MES for aviation industry translates not only into lower costs but, above all, peace of mind for manufacturers. It guarantee the production is safe. That all make production effortless, safer, cheaper and more effective.

    Paperless production is an additional benefit. Communication is immediate and digital documentation makes the factory more eco-friendly.

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