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MES IN PHARMA

MES in Pharmaceutical Manufacturing

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What is MES and How Does It Differ in the Pharma Industry? 

Manufacturing Execution Systems (MES) are advanced platforms designed to monitor, control, and optimize production processes in real-time. By bridging the gap between enterprise-level systems and shop floor operations, MES ensures seamless production flow, enhanced efficiency, and improved product quality. 

In the pharmaceutical industry, a complete MES system takes on an even more pivotal role due to the sector’s unique challenges. Here’s how MES differs in the pharma landscape: 

  • Regulatory Compliance: Pharma MES systems are tailored to ensure strict adherence to industry-specific regulations such as Good Manufacturing Practice (GMP). They facilitate accurate record-keeping, traceability, and audit trails, which are paramount in the pharmaceutical domain. 
  • Batch Processing: Unlike many industries that focus on continuous production, pharma often operates in batches. MES in pharma is adept at managing complex batch processes, ensuring consistency and quality in every batch. 
  • Integration with Laboratory Systems: MES in the pharmaceutical sector often integrates seamlessly with Laboratory Information Management Systems (LIMS). This integration ensures efficient data exchange between production and laboratory environments, enhancing product quality and safety. 
  • Quality Assurance: Given the critical nature of pharmaceutical products, MES systems in this industry place a heightened emphasis on quality checks. They facilitate real-time monitoring of production parameters, ensuring that any deviations are promptly identified and addressed. 
 

ANT PHARMA Suite is a solution dedicated to improving efficiency for the production of drugs, biocides, vaccines, supplements, cosmetics and supports liquid, injectables, solid, capsules, powder production. Finally you can make decision based on real data and correlate production data with utilities usage. 

How MES system supports pharma manufacturing process?

graph pharma manufacturing process with MES system

Why ANT MES in Pharma?

System is connected to machines and its equipment – in this case to scale on Siemens PLC over OPC. Based on the planned tasks and activities, system is checking process parameters (weight) in real-time and make sure it is in quality limits.

Paperless manufacturing is the practice of eliminating paper from the manufacturing process. This can be done by digitising all paperwork, such as work orders, shipping documents, and quality control reports. Paperless manufacturing can help to improve efficiency, reduce costs, and improve environmental sustainability.

A workflow manager is a software application that helps to automate and streamline business processes. It can be used to manage the flow of information and tasks in a paperless manufacturing environment. Additionally drag-and-drop form builder is a tool that allows users to create forms without any coding knowledge. This can be used to create electronic forms for collecting data in a paperless manufacturing environment.

Traceability and batch record for pharmacy and cosmetics industry with production data like components batches, operators, quantity, weight, changeover time, uptime, downtime, failures, speed loss and waste. The ability to track and record this information is crucial for quality control and regulatory compliance. It allows companies to identify any issues that may arise during production and take the necessary steps to rectify them. Additionally, having this data readily available can help improve overall efficiency and productivity by identifying potential areas for improvement.

EBR (Electronic Batch Records) is a sophisticated software for tracking batch production data. The record contains information on dates, type and quantity of ingredients, equipment used and personnel present during the production of the selected batch. This information is essential to demonstrate regularity in the event of an inspection. EBR allows you to streamline procedures and carry out effective production control. It is an effective tool for ALCOA+ validation and GMP-compliant production. In addition, it improves process efficiency and reduces human error in the production of medicines and cosmetics.

Generic Master Batch Records (GMBRs) are a type of master batch record (MBR) that groups together similar workflows, reducing the number of individual MBRs required. This can lead to significant savings in time and resources, as well as improved compliance and traceability.

GMBRs are typically used in industries where there is a high degree of product variation, such as pharmaceuticals and food and beverage. For example, a pharmaceutical company may have a GMBR for all of its products that are packaged in blister packs. This GMBR would include the general workflow for blister packaging, but would leave certain parameters open to be specified for each individual product, such as the number of blisters per pack and the size and shape of the blisters.

Using optimisation algorithms and production history data like real cycle time, downtimes, defects and OEE, Real-Time Scheduler calculates the most real, fastest, cheapest and on-time schedule.

We give you the numbers

0 %
run at full speed time increase
0 %
micro-stops time reduction
0 %
batch release time reduction
0 %
set up time reduction
0 mln
tablets produced and packed yearly
0 bln
ampoules and eye drops filled yearly
0 bln
tubes of creams and toothpaste filled every year
0 bln
packing lines with ANT System

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Operations we support​

  • blending
  • blistering
  • bottles filling
  • bulk
  • capsule filling
  • capsuling
  • coating
  • compression
  • dispensing
  • drying
  • filling
  • granulation
  • grinding
  • homogenization
  • milling
  • mixing
  • packaging
  • tableting
  • washing
  • weighing
  • wet granulation

Machines we support

  • ampul packers
  • bag fillers
  • blister packers
  • bottle cappers
  • bottle fillers
  • bundling machines
  • cartoning machines
  • case packing machines
  • depalletizing equipment
  • labeling equipment
  • liquid fillers
  • overwrapping machines
  • scales
  • palletizing equipment
  • powder fillers
  • tablet counting machines
  • unit dosing machines
  • vial filling equipment
  • weighing equipment
  • wrapping machines

Product we produce

  • blisters
  • bottles
  • cosmetics
  • creams
  • eye drops
  • injectables
  • liquids
  • nose sprays
  • pills
  • solids
  • tubes
  • wipes

ANT Solutions MES Pharma Regulatory Complience

Pharmaceutical manufacturing requires strict regulatory compliance due to sensitive nature of the produces products. IT solution that meets all the requirements should meet local laws and regulatory standards created by the industry.

ANT Solutions MES Pharma Suite Validation Approach

ANT Solutions is dedicated to ensuring the highest quality and compliance standards for our MES Pharma Suite. Our validation approach is comprehensive, covering every phase of the implementation process. 

Validation Specification Phase

This is the initial phase where the specifications for the validation process are defined.

Design Qualification (DQ)

In this phase, we ensure that the design of the system meets all defined requirements and specifications.

Functional Specification (FS)

This phase involves the definition and documentation of the functionalities of the system.

Operational Qualification (OQ)

During this phase, we test the system under operational conditions to ensure it operates correctly and consistently.

User Requirement Specification (URS)

This phase involves the documentation of the user requirements and ensures that the system can meet these requirements under all conditions.

Performance Qualification (PQ)

This is the final phase of the validation process, where the system’s performance is tested under actual operating conditions.

Our validation process ensures that the MES Pharma Suite meets all regulatory requirements and operates reliably and consistently under all conditions. We follow a structured approach, meticulously documenting each step to ensure full compliance and traceability.

System Presentation

Why to book?

  • 60-minute online meeting with a dedicated specialist presenting a top system from an industry similar to yours
  • Live modeling of your production process
  • budget quotation after the meeting

Related Articles

MES system – a modern solution for the pharmaceutical industry

The process of product manufacturing is time consuming, costly, and requires constant updates. Manufacturing companies are constantly looking for solutions to increase production efficiency and achieve savings. This is where the manufacturing execution system comes in. The pharmaceutical industry is no exception.

Manufacturing execution system for pharmaceutical industry is another step into the technological future. How does a Manufacturing Execution System for pharma industries work, and what are the benefits?

MES system for pharmacy – how does it work?

The MES system is a modern software which allows to completely manage the production process. It enables work planning, continuous monitoring of performed actions, efficient execution and optimisation of activities.

These are just some of the many advantages of the manufacturing execution system for pharma. How does the state-of-the-art pharma MES software work? MES for pharma collects historical and current data. It also allows exporting data to XLS or CSV formats, which enables creating reports and analysing them for further optimisation.

And what does MES for pharma mean in practice? The remote management of the production of drugs and food supplements involves a great responsibility. Substances must be stored under appropriate conditions, and any exceptions to the rule should be removed as soon as possible. Therefore, Manufacturing Execution System for pharma industries is a mandatory element for any manufacturing company operating in this industry. MES in pharmaceutical industry are also chemical process control solutions related to the production of drugs.

Production planning, control and execution with ANT PHARMA Suite

ANT PHARMA Suite is a revolutionary Manufacturing Execution System for pharma industries. It is perfect for the production of substances in the form of tablets, syrups, creams, or liquids. Such MES systems in pharma are irreplaceable. Their universal formulation allows to manufacture any product at the lowest possible cost and in the shortest possible time.

Our state-of-the-art MES for pharmaceutical manufacturing supports all drug manufacturing operations, such as ingredient mixing, capsule filling, weighing or granulation.

The fully integrated pharma MES software allows remote monitoring of any machine currently involved in the manufacturing process. It can be connected to packaging, blistering or weighing equipment.

Modern Manufacturing Execution System for Pharma Industries

What opportunities does the Manufacturing Execution System for pharma industries provide? First of all, it provides safety. MES systems in pharma enable real-time monitoring of the batches produced. If it turns out that a substance that is part of a drug has been stored incorrectly, the manufacturer can react immediately and stop the production of a specific batch and not all the components moving along the production line.

Biotech production is not among the cheapest industry sectors. Through continuous optimisation, you can achieve savings by cutting unnecessary costs and thus lowering or keeping the price of the final products constant.

Reducing micro-downtime by 35% is just one of the many benefits this manufacturing execution system for pharma offers. This means colossal savings for the pharmaceutical industry! Even if we gain 5–7 seconds of surplus for a final product, given the billions of dollars of drug production, companies can produce much more of it over the course of a year.

Therefore, there must be a manufacturing execution system for pharma in place. The pharmaceutical industry needs to remain efficient in getting the right amounts of drugs to market.

Why use MES in pharmaceutical industry?

What are the main benefits of using MES in pharma? First of all, constant communication with all equipment responsible for production. ANT PHARMA Suite controls the parameters of ingredients in real time, eliminating the possibility of substance overdosing.

Another opportunity offered by the Manufacturing Execution System for pharma industries is full batch traceability and transparency of production data.

MES for pharmaceutical manufacturing also allows for increased productivity by reviewing historical data on actual cycle and downtime times, based on which an actual work plan is created.

Production reliability and cost optimisation – this is the value of MES for pharma today. Technological progress makes us look to the future with interest and confidence.

There is probably no doubt that MES in pharma represents a real breakthrough. With this solution, pharmaceutical process control becomes trivially simple and effective!

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Łukasz Iskra

Industrial Software Expert

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Why to get a demo?

  • 60-minute online meeting with a dedicated specialist presenting a top system from an industry similar to yours
  • Live modeling of your production process
  • budget quotation after the meeting

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