Planning&Logistic

AOS: Real-time Production Scheduling is a final solution that combines the benefits resulting from all other ANT solutions.

Reliable real-time data derived directly from the production process for operators, machinery, maintenance technicians, quality controllers, logistics personnel and even energy consumption data enable to provide a production schedule updated every second.

Production planning is the key area of optimisation and minimising down times. AOS: Real-time Production Scheduling visualises the production plan in a graphical form, allowing for easy and fast queuing of orders. It presents the current, actual situation automatically updates the process plan based on down times, defects, and performance. Future orders are automatically recalculated based on historical data from machines and production, which allows the planner to see the plan that is possible to implement and updated online based on a current production progress.

Perfect visualization

Visualisation of a production plan allows to view whole process progress. ANT: Real-time Production identifies current disturbances and automatic adjusts production plant in accordance with a current and historical performance.

Unattainable optimization

AOS: Real-time Production Scheduling introduces a new quality in production planning, enabling previously unattainable optimization of production tasks and reliable control of production progress.

In order to ensure real-time system operation, it is necessary to implement the AOS: Solution in advance. Production Performance, and preferably also AOS: Maintenance and AOS: Changeovers.

Our customers who have implemented AOS: Real-time Production Scheduling together with the remaining ANT solution package reached the highest level of production optimization defined by Industry 4.0.

Interaction with ERP systems

01.
1
Automatic transfer of production orders or trade orders, using data from the existing ERP system.

Real time scheduling

02.
2
Real time dynamic definition of schedules of operation execution of implemented operations on production lines and presentation in a common graphical module.

Flexibility

03.
3
Dedicated optimization algorithms taking into account individual technological, logistic and organizational capabilities of the plant.

Vast range of orders

04.
4
Combination of scheduling production orders with maintenance orders, scheduled inspections and events.

Intelligence

05.
5
Automatic recalculation of the events recorded by the production hall system for the time of subsequent operations, identification and resolution of conflicts of maintenance resource.

Advanced planning

06.
6
Planning and indicating of PM orders execution deadlines for performing subsequent inspections for work center and allocating of specific tasks to real-time deadlines.

Implementation elements

Idea
Idea

System concept development – identification of optimization areas, including: · audit, · analysis, · brainstorming, · project · SCRUM

Hardware
Hardware

Delivery and assembly of equipment, including: · Operator terminals, large-scale displays · Machine communication modules

Software
Software

Implementation of a dedicated Production Performance system developed in the ANT: AOS system platform

Support
Support

Coverage of the system with 24/7 technical support with a monthly lump sum of working hours for a programmer / automotive engineer to introduce current changes.