Energy

The system provides media consumption monitoring in a production plant.

Connection of media consumption with production reports provides the possibility to calculate actual media energy use converted into products, orders or series. Thanks to it, the calculation of the actual cost of product manufacturing is adjusted the market price.

The objective of implementing ANT

Energy Consumption Management solutions are the implementation of monitoring of electricity, gas, water, heat, cold, compressed air, steam, industrial gases and sewage consumption with its allocation per unit of production, stages of production, lines and, in justified cases, individual machines.

  • Monitoring of consumed electric energy
  • Monitoring of consumed water, gas, compressed air, other
  • Correlation of media with a manufactured product
  • Power guard – prediction of exceeding contracted capacity.

Comprehensive energy consumption overview

AOS: ECM determines of production-specific energy consumption indicators converted to the following: product or production volume, operating state of the machine – how much the machine wears out during shutdown, downtime, failure, operation production area or manufacturing process, type of raw material processed, etc. It also separates of energy consumption for production and non-production purposes, determination of the fixed part of consumption and the part proportional to the production volume.

This solution is recommended especially for plants where the energy cost per unit of product is significant or where the power consumed by the plant exceeds 1 MW.

The plants that implemented our solution passed the ISO: 50001 audits and obtained additional distinctions, among others Golden WCM (World Class Manufacturing) medal.

Direct measurement data

01.
1
Distributed data acquisition and measurement systems, is based on a direct reading of data from measuring devices.

Future energy consumption projections

02.
2
Predicting future energy consumption indicators.

Energy measurement for different periods and condition

03.
3
Determination of the reference period and correlation of energy consumption with that period and correlation of heat energy consumption with weather conditions.

Smart energy control

04.
4
Optimal control of heating and lighting in industrial halls with cooling for the period of production shutdown.

Advanced metering modes

05.
5
Parallel metering of the technological process and machine operation for automatic operating status with performance determination, including machine status and operating mode.

Business growth

06.
6
Application of ISO 50001.

Power protector

07.
7
Monitoring of power consumption at terminals in terms of ordered power with the determination of the optimum ordered power based on recorded measurements.

Implementation elements

Idea
Idea

System concept development – identification of optimization areas, including audit, analysis, brainstorming, project, SCRUM.

Hardware
Hardware

Delivery and assembly of equipment, including Operator terminals, large-scale displays, Machine communication modules.

Software
Software

Implementation of a dedicated Production Performance system developed in the ANT: AOS system platform.

Support
Support

Coverage of the system with 24/7 technical support with a monthly lump sum of working hours for a programmer / automotive engineer to introduce current changes.