Connection of media consumption with production reports provides the possibility to calculate actual media energy use converted into products, orders or series. Thanks to it, the calculation of the actual cost of product manufacturing is adjusted the market price.
Energy Consumption Management solutions are the implementation of monitoring of electricity, gas, water, heat, cold, compressed air, steam, industrial gases and sewage consumption with its allocation per unit of production, stages of production, lines and, in justified cases, individual machines.
AOS: ECM determines of production-specific energy consumption indicators converted to the following: product or production volume, operating state of the machine – how much the machine wears out during shutdown, downtime, failure, operation production area or manufacturing process, type of raw material processed, etc. It also separates of energy consumption for production and non-production purposes, determination of the fixed part of consumption and the part proportional to the production volume.
This solution is recommended especially for plants where the energy cost per unit of product is significant or where the power consumed by the plant exceeds 1 MW.
The plants that implemented our solution passed the ISO: 50001 audits and obtained additional distinctions, among others Golden WCM (World Class Manufacturing) medal.