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FMCG Software for manufacturing

Production awareness thanks to systems providing real-time production data

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What are ANT FMCG software solutions for manufacturing?

FMCG (Fast-Moving Consumer Goods) software solutions for manufacturing are designed to address the unique challenges of high-volume production environments characterised by long production lines with multiple machines performing various operations, often not without problems such as increasing waste, production stops, or unplanned changeovers. These software solutions provide a comprehensive approach to production management, enabling manufacturers to enhance efficiency, reduce costs, and ensure timely production. 

ANT Solutions provides various FMCG production software to solve common industry problems and increase production value.  That includes OEE Performance monitoring, Manufacturing Execution System (MES), or Micro stops monitoring system designed with FMCG production in mind.

How ANT FMCG Solutions helps production?

machine

设备连接

我们从市场上所有可能的设备中收集信号

  • Production Line Integration: These solutions connect all existing machines and processes within a manufacturing facility into one central system. This integration allows for real-time monitoring and control of the entire production line, ensuring smooth operations.
  • Continuous Production Monitoring: FMCG software solutions offer continuous monitoring capabilities, enabling manufacturers to track production progress, machine performance, and product quality in real time. This real-time data is invaluable for making informed decisions and optimizing production processes.
  • Increased Productivity: With the ability to monitor production continuously, manufacturers can identify bottlenecks, downtime, and inefficiencies more effectively. This leads to increased productivity, as issues can be addressed promptly to minimize disruptions.
  • Cost Reduction: By pinpointing areas of improvement and optimizing resource usage, these solutions help reduce production costs. Manufacturers can make data-driven decisions to minimize waste, energy consumption, and other expenses.
  • Timely Production: Ensuring products are manufactured on time is crucial in FMCG industries. FMCG software solutions help in scheduling and tracking production, ensuring that products are delivered to market when needed.
  • Industry-Specific Solutions: FMCG software solutions cater to a range of industries within the FMCG sector, including beverage, food, brewing, spirits, tobacco, cosmetics, household chemicals, and hygiene. This industry-specific focus ensures that the software meets the unique requirements of each sector.
  • Timely Production: Ensuring products are manufactured on time is crucial in FMCG industries. FMCG software solutions help in scheduling and tracking production, ensuring that products are delivered to market when needed.
  • Industry-Specific Solutions: FMCG software solutions cater to a range of industries within the FMCG sector, including beverage, food, brewing, spirits, tobacco, cosmetics, household chemicals, and hygiene. This industry-specific focus ensures that the software meets the unique requirements of each sector.

Reduce overall cost of production

Analyse and point out production abnormalities

oee

Increase of Machine Availability

Plan and produce flawlessly without unnecessary changeovers

  • Industry-Specific Solutions: FMCG software solutions cater to a range of industries within the FMCG sector, including beverage, food, brewing, spirits, tobacco, cosmetics, household chemicals, and hygiene. This industry-specific focus ensures that the software meets the unique requirements of each sector.
  • Data-Driven Decision-Making: Manufacturers can make informed decisions based on real data collected from production processes. This includes the correlation of production data with utilities usage, enabling better resource management and sustainability practices.
  • 质量控制: These solutions support quality control processes by providing real-time insights into product quality and the ability to trace and recall products if necessary. This helps maintain high-quality standards, which are critical in FMCG industries.
  • Batch Manufacturing Support: FMCG software solutions are tailored to batch manufacturing processes, ensuring that products are produced consistently and in compliance with industry regulations.

Why ANT FMCG Manufacturing Software?

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缩短更换时间

Choose the right FMCG software for your production

OEE性能监测(OEE)。

该系统专注于从设备上收集数据,报告生产情况并实时计算OEE系数。OEE性能监测系统帮助工厂完成第一步,监测生产及其进展,并使制造过程得到控制。

  • 减少停机时间
  • 更快的生产报告
  • 更短的反应时间
带 mes 系统的操作面板屏幕

MICRO STOPS MONITORING

Micro stops Monitoring Solution is a dedicated tool for FMCG production. We leverage connection with machines and AI to track down the root cause of line stops, giving the possibility to improve production and avoid future production stops. Registering each, even the shortest stop of the machine with its reason from PLC​.

  • Real machine data for lean actions to stop the stops​
  • Less time to manually report machine states by Operator​
  • Deep analyses why machine looses its availability​
微站-操作员-面板

制造执行系统(MES)。

现代制造执行系统(MES)是一个全面的OEE性能监测系统,具有完整的可追溯性、质量检查和返工管理。重点放在流程标准化上,确保定期的质量测量、验证机制和更多的自动化。

  • 获得更少的停机时间和更高的生产量
  • ensure traceability 
  • 轻松验证和控制生产
药品-面板-操作者a-MMD9000

能源管理系统(EMS)

能源监控系统(EMS)提供工厂使用的所有公用资源消费的实时监控:电能、燃气、水、压缩空气、热能或蒸汽。它有助于发现哪里有过高的公用资源费用、待机损失或没有生产的消耗。

  • 降低水电费用
  • 减少待机水电损失
  • 泄漏检测
EMS-PC-950x950

PAPERLESS SYSTEM

Version control, digital forms, reports and seamless documentation flow in your entire production facility. This integrated system will streamline processes, enhance collaboration, and improve traceability throughout your production facility, ultimately boosting productivity and quality control.

  • fully digital documentation
  • drag&drop form creation tool
  • documentation flow creation tool
带有工作流程管理器的屏幕

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我们给你的数字

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每日生产的香烟
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每月罐装的液体
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带有ANT系统的香烟线

Operations we support​:

  • 退火
  • 散装
  • 涂料
  • 冷端
  • 覆盖
  • 削减
  • 剥离
  • 填充
  • 形成
  • 冷冻
  • 检查
  • 标签
  • 金属探测
  • 搅拌
  • 包装
  • 码垛
  • 收缩包装
  • 浸泡
  • 分拣
  • 酱汁制作
  • 顶端
  • 洗涤
  • 称重

Machines we support:

  • 洗瓶机
  • 输送机
  • 计数器或标签机
  • 木箱盖
  • 木箱清洗机
  • 衰减器
  • 剥皮机
  • 空瓶检查员 (EBI)
  • 灌装机(或灌装机)
  • 满瓶检查员(FBI)
  • 检查设备
  • 金属探测仪
  • 搅拌器
  • 包装工
  • 托盘机
  • 巴氏灭菌器
  • 分拣机
  • 贴纸

Product we produce:

  • 烘焙食品
  • 饮料
  • 饼干
  • 瓶子
  • 酿酒
  • 谷物
  • 饼干
  • 化妆品
  • 乳制品
  • 电影
  • 铝箔
  • 五谷杂粮
  • 家用化学品
  • 卫生用品
  • 食品添加剂
  • 果汁
  • 石油
  • 小吃
  • 包装食品
  • plastic & alu packaging
  • 烟草
  • wines & spirits

What are the key features that our FMCG systems offer?

实时的OEE

实时监测你的生产的当前健康状况。分析OEE(可用性、性能、质量),看哪里需要改进。识别最佳和最差的机器、设备类型。

机器状态

监控详细的机器状态:工作、空闲、转换、微停、停工和故障。跟踪当前的OEE,并将当前的生产量与设定的目标进行比较

废料得到控制

监测快速消费品行业生产线上的废料。根据生产线上传感器的数据,自动识别故障设备。实时获得超标通知。

Stops reasons

获得详细的分析,为什么生产线上的设备停止了。停机的数量和时间有多长。对机械、电气和TPM停工进行分类区分。

Standards we deliver

ANT is a proud member of the OPC UA Foundation

In most tobacco factories, the secondary machine communication landscape is highly fragmented, both for machine-to-machine and machine-to-higher systems data streams. The fragmentation is evident on many levels: physical media, protocols, data formats, sometimes proprietary, have added up over time with the machines. Unnecessarily high integration efforts result. Moreover, extracting manufacturing insights from the machine data is a valuable opportunity that is severely limited by the fragmentation.

OPC UA is the interoperability standard for the secure and reliable exchange of data in the industrial automation space and in other industries. It is platform-independent and ensures the seamless flow of information among devices from multiple vendors. The commitment to streamlined communication and efficient manufacturing is shared by ANT Solution, a proud member of the OPC UA Foundation.

A joint working group of the OPC Foundation and the TMC (Tobacco Machine Communication) working group created this companion specification. It aims at harmonizing data exchange and interoperability requirements for the common benefit of both cigarette manufacturers and OEMs. ANT Solution’s participation in this endeavor demonstrates their active role in enhancing the standardization and functionality within the tobacco industry.

系统介绍

联系我们的专家

Piotr Kanka EMS 工业专家

Piotr Kańka

FMCG Industrial Software Expert

ǞǞǞ

为什么要得到一个演示?

  • 一个60分钟的在线会议,由专门的专家介绍与您类似的行业中的顶级系统
  • 现场建模 你的生产过程的
  • 会后的预算报价

相关文章

用于快速消费品行业的创新制造执行系统

先进的IT系统不仅涉及生产过程的自动化,而且最重要的是知识系统,它允许整合来自公司运营不同领域的数据,并有效支持日常管理过程。 ANT FMCG套装 提供了一个现代化的专有MES系统,可以直接从生产站实时有效地收集信息。 快速消费品的制造执行系统 是一个优秀的解决方案,它简化了所有生产过程并使之自动化,为制造公司提供了巨大的管理能力。还有什么?一个专门的 快消品的MES 完美地补充了标准 ERP系统.

什么是MES(快速消费品的制造执行系统)?

用于快速消费品行业的制造执行系统 - 一个完美的生产解决方案!

用于快速消费品的制造执行系统是一个可靠的软件,支持各种行业和制造流程。ANT快速消费品套装为高度复杂的流程、大量数据的自动收集、按订单生产、离散部件的组装、批量流程、发布产品等提供支持。

重要的是,通过使用MES系统,你可以获得宝贵的信息:关于如何减少停工和关于尽量减少材料浪费和废品。快速消费品是一个广义的群体,包括食品、非酒精饮料和酒精饮料、化学品、个人护理产品、烟草产品、药品和非处方补充剂。

FCMG的MES目的首先是在先进的生产过程中为客户确保最高的质量标准。在食品行业,MES主要包括控制货物的储存条件,处理生产订单和需求,或处理质量控制。你是否想知道为什么值得使用FCMG的MES

  1. 优化-快速消费品行业从使用MES中获得了许多好处!实施该系统可以对流程进行优化和分析,以便通过自动计算关键的KPI,如OEE、MTTR或CP,不断提高其效率。
  2. 有数据支持的知识--一个功能性的MES系统将提供关于资源利用、可用设备工作时间、实现的生产速度以及与生产符合规格有关的事项的全部知识。
  3. 生产过程跟踪 - 快速消费品行业的制造执行系统可以实时跟踪和监测生产性能(停机时间、微停机时间、损耗)。
  4. 生产谱系--在快速消费品行业使用创新的MES软件,可以分析和控制产品和工艺质量,执行生产订单并跟踪在制品。
  5. ANT FMCG Suite也提供趋势分析。通过使用MES系统,由于对趋势的持续分析,您可以按照规格进行生产。

快速消费品环境是一个非常有活力的行业! 这个行业最大的挑战首先是大量的订单,执行和交付的时间和条件。错综复杂的流程数量和适应个别产品的特定储存条件的需要会让人头疼。制造执行系统是为您的企业量身定做的完美解决方案,因为它将有助于满足所有现有的要求,同时有助于提高快速消费品行业的效率和规模!

适用于快速消费品的MES - 全方位的好处!

包装和快速消费品行业的MES是许多制造公司的优秀解决方案。正确解读快速消费品行业的MES能够做出最佳决策,并带来许多好处,其中一些好处包括:

  • 关于生产的全部细节
  • 缩短了制造周期
  • 消除浪费
  • 减少纸质文件
  • 更短的停机时间
  • 最大产能利用率
  • 过程自动化
  • 与设备直接结合
  • 改善订单和生产的可视化程度

我们在快速消费品行业实施的MES首先转化为快速消费品行业生产力的全面提高!我们的MES是一个非常好的解决方案!

MES给快速消费品制造商和员工都带来了许多好处。ANT公司提供的制造执行系统是对所有生产过程的全面服务。从产品、半成品、原材料的到达和登记开始,通过对其生命周期的控制,将其发往最终客户。如果你经营一家制造企业,你不应该推迟实施MES系统--它越早开始工作,就越早转化为公司的增长和利润!

查看我们的人工智能助手
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观看 MES 演示并在 3 周内进行试点

工业软件专家

Łukasz Iskra

工业软件专家

ǞǞǞ

[email protected]

为什么要得到一个演示?

  • 一个60分钟的在线会议,由专门的专家介绍与您类似的行业中的顶级系统
  • 现场建模 你的生产过程的
  • 会后的预算报价

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