Paperless Production

Paperless Production

Production without paper documents is not only about saving paper and pro-ecological action, but most of all a significant improvement that directly translates into an increase in efficiency and certainty of maintaining the highest standards.

The ANT’s experience in the implementation of paperless solutions gained in dozens of implementations has led us to a complete elimination of paper on production lines, including also such advanced products as aircraft seats.

Replacement of documentation, forms, notes and logs as well as records kept in them by operators, quality control personnel, logistics and maintenance with an interactive computer system running on touch-screen terminals or industrial tablets located directly at workstations, moves the production plant to a significantly higher level of organization.

The benefits of paperless solutions include:

  • Operators have access to current documentation – there is no need to print or update paper documentation, instructions and installation diagrams.
  • The elimination of paper production orders transferred to the workstations gives the possibility of flexible production planning and quick order substitution.
  • Transfer of manual records to the computer system:
    • reduces the time it takes to fill in forms – a significant proportion of the forms concerned are automatically acquired and placed in them. The part of records manually filled in by operators may be completely replaced by the system.
    • ensures the reliability of the data due to the fact that they are read directly from machines or measuring and control devices
    • ensures timely execution of records – the system reminds e.g. of the need for quality control and shall record the actual time of performance along with the data.
    • guarantees that entries are executed by the employee who validates it with their own ID card.
    • eliminating time-consuming copying of data from paper forms, eliminating data availability delays and copying errors.
    • the possibility to analyze data and make decisions in real time, at the moment of data input by the operator

Key assumptions

Digital Product Documentation Repository

  • An extensive database with data on manufactured products, supplied with ERP data and supporting or replacing databases of technological parameters, documentation and quality control.
  • documentation creation system

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Implementation elements


IDEA

System concept development – identification of optimization areas, including:
· audit,
· analysis,
· brainstorming,
· project
· SCRUM


HARDWARE

Delivery and assembly of equipment, including:
· Operator terminals, large-scale displays
· Machine communication modules


SOFTWARE

Implementation of a dedicated Production Performance system developed in the ANT: AOS system platform


SUPPORT

Coverage of the system with 24/7 technical support with a monthly lump sum of working hours for a programmer / automotive engineer to introduce current changes.

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