Quality

ANT: Quality & SPC is a set of solutions that includes comprehensive management of the quality control process that takes place during production.

The quality and process control is essential to provide consistent, defect-free products to a Client. The system ensures automation of execution of scenarios of tests and their connection with production.

AOS: Quality & SPC ensures process stability measuring (SPC) that may be handled of measuring tools on operator stations (e.g. Bluetooth callipers).

The objective of the system’s implementation is to automate the control process as far as possible, introduce procedures to ensure reliable and timely control, direct assessment and qualitative qualification, as well as document and record the process. The system allows for automatic reporting of process tests, defects and it’s causes based on data from industrial automatics. The client settles quality criteria scenarios in case of the necessity to control in quantity, time or quality intervals. Each criteria may be saved in measurements laboratory.

Sampling

Thanks to this solution you can reach automatically all necessary data from technology process. It allows on registration of repeatable registration procedures in the system. All data can be filled up with particular measurements, test results, pictures or movies. Registration of data entered by the operators ensures automatic reading from measuring tools, measurement authorization by an authorized specialist logged in by ID card.

The system reminds of quality control registering factors such as time, quantity of controls or production cycles. It may also force to carry out of the process.

Controlled product may be visualized with marked places of the control thanks to interactive applications with entering data option. Samples registration and marking option before sending them to laboratory.

Mobile Inspections

Solution for using mobile devices or tablets to entering quality control data during flight inspections. Allows on control of raw materials, packages or ready products stored in magazines. The module supports control and distribution of even high level of complication products such as automotive industry components.

Processing & Visualization

Data processing process is visualization with product qualification. This solution engages production crew to detailed data control thanks to graphic visualization of components. Each product is connected with limits and values or statistic samples. The system indicates tendences to exceeding limit values and register them with description of reasons.

There is also an option of escalation of limit values exceed with stopping whole production line. On the basis of quality control data, the system decides of rejecting the product,redirects it to reparation or changing quality class.

Quality Registration

Database of quality parameters, indicators and quality control results. The module imports of product quality parameters from ERP, PLM or other systems with settings of test devices parameters for each product. All measuring data is registered and connected with traceability database.

The results of quality control and SPC measurements are reported on charts, diagrams with option of export to Excel spreadsheets. All data can be copied to spare database with measurement indicators and archived for many years.

Sampling and ensuring correctness

01.
1
Automatic acquisition of measurement data in continous mode, test runs, photographs, supplementing quality data with individual measurements.

Quality

02.
2
Import of quality parameters of products from ERP, PLM or other system, reporting of quality control results, SPC measurements.

Recording

03.
3
Recording of discrete measurement data entered by operators and labeling of collected samples, traceability database connection.

Visualization

04.
4
Visualization of the product with indication of quality control points, interactive application for entering measurement data.

Mobility

05.
5
Mobile application for flight inspections.

Safety

06.
6
Indication and registration trends, alarming in case of exceeding trend limit of deviation of quality parameters, escalation, possibility to stopping the line.

Backup

07.
7
Creating a backup of measurement data, archiving data for many years.

Implementation elements

Idea
Idea

System concept development – identification of optimization areas, including: · audit, · analysis, · brainstorming, · project · SCRUM

Hardware
Hardware

Delivery and assembly of equipment, including: · Operator terminals, large-scale displays · Machine communication modules

Software
Software

Implementation of a dedicated Production Performance system developed in the ANT: AOS system platform

Support
Support

Coverage of the system with 24/7 technical support with a monthly lump sum of working hours for a programmer / automotive engineer to introduce current changes.