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Examples of Add-Ons for smart factories

Paperless production

Features: 

  • Replace all paper documents, forms, instructions with the digital version by using the drag&drop tool
  • Display step by step activities to guide the operator through production and changeover
  • Fill the data automatically in the forms based on data from machines and production order

Benefits: 

  • Save time and money thanks to paper and paperwork elimination
  • Ensure that the production process was executed with planned, standardised technology
  • Reduce human errors and increase production repeatability
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Real-Time Scheduling

Features: 

  • Plan your production base on the product’s real cycle time to make it more reliable
  • Optimise plan by the algorithm that selects the best possible sequence, machines and resources
  • Drag&drop production orders on the Gantt timeline

Benefits: 

  • Get a more accurate plan thanks to history learning and real cycle times
  • Shorter and fewer changeovers thanks to the changeover matrix
  • Improve timely execution of orders and on-time shipment

Microstops Monitoring

Features: 

  • Detect automatically each, even the shortest stop of the machine with its reason from PLC
  • Do the deep integration with PLC to get even thousands of alarms and production data
  • The algorithm calculates the responsible machine and its root cause for line stop

Benefits: 

  • Get accurate, aggregated, real data to stop the stops
  • Understand why the machines lose availability and have actual data to take actions
  • Spend less time for manually reporting machine states
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Machine Control

Features: 

  • Automatically send setpoints and programs to the machine’s PLC
  • Control machine and send its PLC recipes
  • Make automated changeovers on-the-fly

Benefits: 

  • Reduce changeover time significantly
  • Eliminate human errors by setting machine setpoints automatically
  • Reduce time spent on management of recipe changes

Interactive Meetings

Features: 

  • Organise a daily meeting with agenda and an automated filled dashboard
  • Generate charts automatically with real-time data feed
  • Monitor team’s tasks and their progress

Benefits: 

  • Eliminate whiteboards from production with touchscreen
  • Decrease time spent on daily meetings and shift changes
  • Increase employees engagement through production transparency
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