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We give you the numbers

15

%

run at full speed time increase

24

%

micro-stops time reduction

35

%

batch release time reduction

25

%

set up time reduction

10

bln

tablets produced and packed yearly

4

bln

ampoules and eye drops filled yearly

1.3

bln

tubes of creams and toothpaste filled every year

90

bln

packing lines with ANT System

Operations we support

blending

blistering

bottles filling

bulk

capsule filling

capsuling

coating

compresion

dispensing

drying

filling

granulation

grinding

homogenization

milling

mixing

packaging

tableting

washing

weighing

wet granulation

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    Machines we support

    ampul packers

    bag fillers

    blister packers

    bottle cappers

    bottle fillers

    bundling machines

    cartoning machines

    case packing machines

    depalletizing equipment

    labeling equipment

    liquid fillers

    overwrapping machines

    scales

    palletizing equipment

    powder fillers

    tablet counting machines

    unit dosing machines

    vial filling equipment

    weighing equipment

    wrapping machines

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      Products we do

      blisters

      bottles

      cosmetics

      creams

      eye drops

      injectables

      liquids

      nose sprays

      pills

      solids

      tubes

      wipes

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        Machine connectivity

        System is connected to machines and its equipment – in this case to scale on Siemens PLC over OPC. Based on the planned tasks and activities, system is checking process parameters (weight) in real-time and make sure it is in quality limits.

        Built-in modern dashboards

        Aggregated data are used to display automated reports. Choose any date period, machine or any production area (factory, department) to get OEE, KPI, stoppage reasons and their impact on production.

        Scheduling algorithm

        Using optimization algorithms and production history data like real cycle time, downtimes, defects and OEE, Real-Time Scheduler calculates the most real, fastest, cheapest and on-time schedule.

        Full Traceability

        Traceability and batch record for pharmacy and cosmetics industry with production data like components batches, operators, quantity, weight, changeover time, uptime, downtime, failures, speed loss and waste.

        Operator Panel

        Operator is guided by system with no paper. After logging with RFID card, operator selects production order and monitor progress in real-time. Data from production machines is gathered in one platform and current production goal can be tracked.

        Any questions? Contact with our expert:

          MES system – a modern solution for the pharmaceutical industry

          The process of product manufacturing is time consuming, costly, and requires constant updates. Manufacturing companies are constantly looking for solutions to increase production efficiency and achieve savings. This is where the manufacturing execution system comes in. The pharmaceutical industry is no exception.

          Manufacturing execution system for pharmaceutical industry is another step into the technological future. How does a Manufacturing Execution System for pharma industries work, and what are the benefits?

          MES system for pharmacy – how does it work?

          The MES system is a modern software which allows to completely manage the production process. It enables work planning, continuous monitoring of performed actions, efficient execution and optimisation of activities.

          These are just some of the many advantages of the manufacturing execution system for pharma. How does the state-of-the-art pharma MES software work? MES for pharma collects historical and current data. It also allows exporting data to XLS or CSV formats, which enables creating reports and analysing them for further optimisation.

          And what does MES for pharma mean in practice? The remote management of the production of drugs and food supplements involves a great responsibility. Substances must be stored under appropriate conditions, and any exceptions to the rule should be removed as soon as possible. Therefore, Manufacturing Execution System for pharma industries is a mandatory element for any manufacturing company operating in this industry. MES in pharmaceutical industry are also chemical process control solutions related to the production of drugs.

          Production planning, control and execution with ANT PHARMA Suite

          ANT PHARMA Suite is a revolutionary Manufacturing Execution System for pharma industries. It is perfect for the production of substances in the form of tablets, syrups, creams, or liquids. Such MES systems in pharma are irreplaceable. Their universal formulation allows to manufacture any product at the lowest possible cost and in the shortest possible time.

          Our state-of-the-art MES for pharmaceutical manufacturing supports all drug manufacturing operations, such as ingredient mixing, capsule filling, weighing or granulation.

          The fully integrated pharma MES software allows remote monitoring of any machine currently involved in the manufacturing process. It can be connected to packaging, blistering or weighing equipment.

          Modern Manufacturing Execution System for Pharma Industries

          What opportunities does the Manufacturing Execution System for pharma industries provide? First of all, it provides safety. MES systems in pharma enable real-time monitoring of the batches produced. If it turns out that a substance that is part of a drug has been stored incorrectly, the manufacturer can react immediately and stop the production of a specific batch and not all the components moving along the production line.

          Biotech production is not among the cheapest industry sectors. Through continuous optimisation, you can achieve savings by cutting unnecessary costs and thus lowering or keeping the price of the final products constant.

          Reducing micro-downtime by 35% is just one of the many benefits this manufacturing execution system for pharma offers. This means colossal savings for the pharmaceutical industry! Even if we gain 5–7 seconds of surplus for a final product, given the billions of dollars of drug production, companies can produce much more of it over the course of a year.

          Therefore, there must be a manufacturing execution system for pharma in place. The pharmaceutical industry needs to remain efficient in getting the right amounts of drugs to market.

          Why use MES in pharmaceutical industry?

          What are the main benefits of using MES in pharma? First of all, constant communication with all equipment responsible for production. ANT PHARMA Suite controls the parameters of ingredients in real time, eliminating the possibility of substance overdosing.

          Another opportunity offered by the Manufacturing Execution System for pharma industries is full batch traceability and transparency of production data.

          MES for pharmaceutical manufacturing also allows for increased productivity by reviewing historical data on actual cycle and downtime times, based on which an actual work plan is created.

          Production reliability and cost optimisation – this is the value of MES for pharma today. Technological progress makes us look to the future with interest and confidence.

          There is probably no doubt that MES in pharma represents a real breakthrough. With this solution, pharmaceutical process control becomes trivially simple and effective!