Solutions proven by
the top companies

High volume and high complexity production

PHARMA

Pharma industry is characterized by a high level of requirements with stringent quality and safety rules.

The most often implemented solutions are MES, CMMS, Real-Time Scheduling including OEE, micro-stops, electronic batch records, documentation workflow and traceability with serialization.

Thanks to the ANT Smart Factory, the production volume is increased especially in the packing area with improved compliance management in accordance with GMP and FDA

PHARMA SOLUTIONS

ANT Smart Factory covers the full manufacturing process for solids, liquids, injectables on the below example technologies.

weighing tableting
dispensing capsuling
bottles filling blistering
granulation mixing
coating packaging

 

15% run at full speed time increase
24% microstops time reduction
35% batch release time reduction
25% set up time reduction

PHARMA KEY VALUES

10 bln tablets produced and packed yearly

4 bln ampoules and eye drops filled yearly

1,3 bln tubes of creams and toothpaste filled every year

90 packing lines with ANT System

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FMCG

Food & Beverage industries are challenging with specific requirements that apply to this type of industry including flexibility of production, the limited shelf life of food products, quality and documentation for compliance, production tracking and planning demand accurately.

ANT MES with OEE monitoring, Traceability, Shop floor Quality inspections and Real-Time Scheduling brings business value and allows to produce more efficiently, forecasting material demand, track and trace and support quality management.

FMCG SOLUTIONS

ANT Smart Factory covers the full manufacturing process on the below example technologies.

weighing filter-making
dough making rolling
forming filling
baking packing
cooling cellophaning
enrichment stamping
packaging bundling
filtering boxing
bottling

 

20% operating time increase
15% efects quantity reduction
5% material consumption reduction
35% changeovers time reduction

FMCG KEY VALUES

2 bln cigarettes produced daily

100 mln bottles of spring water shipped monthly

360 mln bottles of spring water filled monthly

600 mln cookies baked monthly

500 cigarettes production lines with ANT System

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AUTOMOTIVE & AVIATION

Automotive & Aviation is the most advanced one when it comes to the implementation of systems for supporting complex, multi-operational production processes. It requires very high standards of production and frequent quality control.

MES, Advanced Productivity Management and Real-Time Scheduling products are implemented as a critical system to manage production lines and individual work centers. CMMS and Warehouse management completes the full platform and gives maximum benefits and support IATF and LBA certification.

Thanks to the ANT Smart Factory, the operating time is increased and less defects are produced. Bidirectional machine communication leads to much faster and automized changeover on-the-fly.

AUTOMOTIVE & AVIATION SOLUTIONS

ANT Smart Factory covers the full manufacturing process both on manual and automatized processes.

Annealing Assembly
Bending CNC machining
Comparting Components mounting
Cutting Dosing components
Drawing Extrusion
Flowforming Gluing
Grinding Heating
Hydrostatic, helium test Injection
Labeling Lasering
Marking Packaging
Painting Palletizing
Preheating Printing
Programming electronics Shearing
Spinning Stamping
Stranding Thermoforming
Test, quality, rework rooms Trimming
Welding Winding

 

23% operating time increse
45% quality inspection time reduction
65% just-in-time production increase
90% production launch time reduction

AUTOMOTIVE & AVIATION KEY VALUES

950 mln OEM, TIER 1 and TIER 2 finished products packed and shipped yearly

750 mln metal sheet pressed, lasered, welded and cut yearly

10 mln shock absorbers yearly

12 mln LPG, CNG and H2 tanks tested yearly

750 work centers and 60 lines connected

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Machines & Equipment

Companies that produce equipments which we meet every day in our households need individual production guidance to ensure that the shipping product is complete and at the highest quality.

The main focus is laid on digital operator instructions with step-by-step activities and 100% paperless solution. With machines communication, production executes with automatized tests, which leads to achieve better quality and shorter tact time.

ANT Smart Factory provides a much faster production launch and better process control. ANT quality gates make sure that the products are tested and complete.

Machines & Equipment Solutions

Aging Annealing
Assembly Automatic assembly
Automated welding Bending
CNC machining Components mounting
Cutting Final packaging
Laser welding Manual assembly
Manual welding Milling
Montage Packaging
Programming electronics Palletizing
Quality rooms Rework rooms
Service rooms Test rooms
95% shop floor paper reduction
68% on-time shippment increase
32% changeover quantity reduction
15% energy consumption reduction

Machines & Equipment KEY VALUES

420 mln cycles on bending machines yearly

65 mln electrical tests yearly

650 mln shipped finished goods yearly

1,3 mln chosen laser programs yearly

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HIGH VOLUME

Every second on the line is precious, while thousands of products are being produced at the shift. Finding the root cause of each stop is essential to optimize the process to improve performance.

MES with Advanced Productivity Management are the products of ANT Smart Factory that focuses on finding and categorizing micro-stops to provide real data about stoppage reason and to find the bottlenecks. Digital communication between production and laboratory helps faster production resuming after done quality inspections. The solution optimizes better components usage.

ANT Smart Factory brings new quality to monitor production, its OEE and hints on how to improve efficiency. While production lines’ availability is critical, ANT supports faster maintenance notification on mobile devices.

HIGH VOLUME SOLUTIONS

Assembly Comparting
Components mounting Cutting
Final packaging Drawing
Manual assembly Labeling
Montage Packaging
Palletizing Stranding
Winding
65% more maintenance inspections on time
28% changeover time reduction
140% maintenance reaction time reduction
35% failures time reduction

HIGH VOLUME KEY VALUES

150 mln km winded wires yearly

550 mln packed bottles yearly

200 mln produced packages yearly

60 mln kg consumed material yearly

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