ANT Pharma Suite is the GMP and FDA compliant package, dedicated to pharmaceutical production.
It is a set of MES, APM, RTS, CMMS functions creating the Performance-Enhancing Tool, to:
•Real-Time Monitoring •Visualize the OEE •Production Demand Scheduling •Adherence to Schedule Tracking •Focus on Downtimes •Focus on Changeovers •Sustain OPEX Performance Gains •Improve the Performance Dialogue •Data-based decision making.
Example of 1-year ROI:
An annual time saving of 4,000 hours on paperworks, obtained at the average tablet packing site, for the performance sheets and end cards only.
Area of applications:
Manufacturing of solids, liquids, injectables, in processes of:
Machines Communication:
•UHLMANN B-1440 •IMA •IMA C80 •IMA C90 •IMA GIANT •UHLMANN C-2305 •NOACK 900 •IMA A94 •MARCHESINI MA255 •MARCHESINI MA155 •MISTRAL BA50 •FETTE 2090 •FETTE 1090 •GEA Courtoy •SIEMENS Optima •Unilogo •Logopack & more.
10 bln tablets produced and packed yearly
4 blnampoules and eye drops filled yearly
1,3 bln tubes of creams and toothpaste filled every year
90 packing lines with ANT System
ANT FMCG Suite is a solution dedicated to the beverage, food, brewing, spirits, tobacco, cosmetics, household chemicals, hygiene, and similar industries.
The large amount and often low margin, as well as the growing number of SKUs mean that our customers are looking for savings.
Most often, savings are obtained by reducing the amount of raw material waste, minimizing rejects of defective products, reducing the number of line workers, eliminating paperwork and ensuring repeatability of operations.
The bottling line with a capacity of 60,000 bottles per hour, just after the implementation of the ANT system was able to pour 100 hl of beer per shift more.
Production & packing – the entire production process, including:
•KHS •KRONES •SACMI •SMI •SARTORIUS •METTLER TOLEDO •AVE •CORTELLAZZI •SIDEL •SIAPI •SIPA •LOGOPACK and many others.
2 bln cigarettes produced daily
100 mln bottles of spring water shipped monthly
360 mln bottles of spring water poured monthly
600 mln cookies baked monthly
500 cigarettes production lines with ANT System
ANT Automotive Suite is a solution dedicated for plants producing parts for the automotive and aviation industries.
Such plants are characterized by a variety of processes. It can be discrete production, automated assembly lines, manual stations or their combination.
In this case, the system must be flexible and should support production standards such as: WCM, TPM, TQM, IATF, SIX SIGMA and Lean Manufacturing: Kaizen, Kanban, SMED, 5S, Poka Yoke, OEE, JIT, VSM.
Reducing to zero of the changeover time by sending recipes in-flight increased the production capacity of the plant by 10%.
ANT Smart Factory covers the full manufacturing process both on manual and automatized processes.
Machine Communication:
Standard PLCs:
Allen-Bradley:
Logix Family: •ControlLogix •CompactLogix •MicroLogix •FlexLogix and SoftLogix •Micro 800 Series •PLC5 and SLC Fanuc Focas CNCs
GE:
•OPEN •PAC •90-30 •90-70 •Rx3i •Rx7i •VersaMax •Horner OCS •GE Micro •Series Five •Series Six CCM2 •EGD •SRTP •CCM •Modbus RTU •ASCII •TCP •OPC Data Access (DA) •OPC Unified Architecture (UA) •OPC XML-DA
Siemens:
•S7-200 •S7-300 •Siemens S7-400 •Siemens S7-1200 •Siemens S7-1500 •Siemens S5 •Siemens S5 (3964R) •Siemens S7 MPI •SNMP & many others.
& Custom Solutions
950 mln OEM, TIER 1 and TIER 2 finished products packed and shipped yearly
750 mln metal sheet pressed, lasered, welded and cut yearly
10 mln shock absorbers yearly
12 mln LPG, CNG and H2 tanks tested yearly
750 work centers and 60 lines with ANT system
Companies that produce equipments which we meet every day in our households need individual production guidance to ensure that the shipping product is complete and at the highest quality.
The main focus is laid on digital operator instructions with step-by-step activities and 100% paperless solution. With machines communication, production executes with automatized tests, which leads to achieve better quality and shorter tact time.
ANT Smart Factory provides a much faster production launch and better process control. ANT quality gates make sure that the products are tested and complete.
420 mln cycles on bending machines yearly
65 mln electrical tests yearly
650 mln shipped finished goods yearly
1,3 mln chosen laser programs yearly
Every second on the line is precious, while thousands of products are being produced at the shift. Finding the root cause of each stop is essential to optimize the process to improve performance.
MES with Advanced Productivity Management are the products of ANT Smart Factory that focuses on finding and categorizing micro-stops to provide real data about stoppage reason and to find the bottlenecks. Digital communication between production and laboratory helps faster production resuming after done quality inspections. The solution optimizes better components usage.
ANT Smart Factory brings new quality to monitor production, its OEE and hints on how to improve efficiency. While production lines’ availability is critical, ANT supports faster maintenance notification on mobile devices.
150 mln km winded wires yearly
550 mln packed bottles yearly
200 mln produced packages yearly
60 mln kg consumed material yearly
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