Pharma industry is characterized by a high level of requirements with stringent quality and safety rules.
The most often implemented solutions are MES, CMMS, Real-Time Scheduling including OEE, micro-stops, electronic batch records, documentation workflow and traceability with serialization.
Thanks to the ANT Smart Factory, the production volume is increased especially in the packing area with improved compliance management in accordance with GMP and FDA
ANT Smart Factory covers the full manufacturing process for solids, liquids, injectables on the below example technologies
10 bln tablets produced and packed yearly
4 bln ampoules and eye drops filled yearly
1,3 bln tubes of creams and toothpaste filled every year
90 packing lines with ANT System
Food & Beverage industries are challenging with specific requirements that apply to this type of industry including flexibility of production, the limited shelf life of food products, quality and documentation for compliance, production tracking and planning demand accurately.
ANT MES with OEE monitoring, Traceability, Shop floor Quality inspections and Real-Time Scheduling brings business value and allows to produce more efficiently, forecasting material demand, track and trace and support quality management.
ANT Smart Factory covers the full manufacturing process on the below example technologies
2 bln cigarettes produced daily
100 mln bottles of spring water shipped monthly
360 mln bottles of spring water filled monthly
600 mln cookies baked monthly
500 cigarettes production lines with ANT System
Automotive & Aviation is the most advanced one when it comes to the implementation of systems for supporting complex, multi-operational production processes. It requires very high standards of production and frequent quality control.
MES, Advanced Productivity Management and Real-Time Scheduling products are implemented as a critical system to manage production lines and individual work centers. CMMS and Warehouse management completes the full platform and gives maximum benefits and support IATF and LBA certification.
Thanks to the ANT Smart Factory, the operating time is increased and less defects are produced. Bidirectional machine communication leads to much faster and automized changeover on-the-fly.
ANT Smart Factory covers the full manufacturing process both on manual and automatized processes.
950 mln OEM, TIER 1 and TIER 2 finished products packed and shipped yearly
750 mln metal sheet pressed, lasered, welded and cut yearly
10 mln shock absorbers yearly
12 mln LPG, CNG and H2 tanks tested yearly
750 work centers and 60 lines connected
Companies that produce equipments which we meet every day in our households need individual production guidance to ensure that the shipping product is complete and at the highest quality.
The main focus is laid on digital operator instructions with step-by-step activities and 100% paperless solution. With machines communication, production executes with automatized tests, which leads to achieve better quality and shorter tact time.
ANT Smart Factory provides a much faster production launch and better process control. ANT quality gates make sure that the products are tested and complete.
420 mln cycles on bending machines yearly
65 mln electrical tests yearly
650 mln shipped finished goods yearly
1,3 mln chosen laser programs yearly
Every second on the line is precious, while thousands of products are being produced at the shift. Finding the root cause of each stop is essential to optimize the process to improve performance.
MES with Advanced Productivity Management are the products of ANT Smart Factory that focuses on finding and categorizing micro-stops to provide real data about stoppage reason and to find the bottlenecks. Digital communication between production and laboratory helps faster production resuming after done quality inspections. The solution optimizes better components usage.
ANT Smart Factory brings new quality to monitor production, its OEE and hints on how to improve efficiency. While production lines’ availability is critical, ANT supports faster maintenance notification on mobile devices.
150 mln km winded wires yearly
550 mln packed bottles yearly
200 mln produced packages yearly
60 mln kg consumed material yearly
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