Manufacturing Execution System

Performance driven solution

Modular build and advanced possibilities to customize improve factory efficiency and productivity and resolve real manufacturing problems. ANT Production enables to realize Digital Transformation journey and move to Factory of the Future.

 

MACHINE DATA ACQUISITION

  • COMMUNICATION PROTOCOLS
  • OPC UA
  • IoT MODULES
  • DIGITAL AND ANALOG SIGNALS ACQUISITION

 

PRODUCTION EXECUTION

  • ACTUAL PRODUCTION PLAN
  • PRODUCTION REPORTING
  • ACTIVITIES SUPPORT
  • OPERATOR PANEL
  • AUTOMATED DATA COLLECTION
  • PROGRESS MONITORING
  • DEFECT REPORTING
  • REWORK HANDLING
  • ELECTRONIC BATCH RECORD

 

OPERATOR ASSISTANCE

  • PAPERLESS PRODUCTION
  • AUTONOMOUS MAINTENANCE
  • PRODUCTION ASSISTANCE (adviser, guide, wizard throw process)
  • PRODUCTION FLOW SUPPORT
  • MATERIAL VALIDATION
  • CHANGEOVERS ACTIVITIES
  • WiP MONITORING (work-in-progress)

 

ERP INTEGRATION

  • INBOUND ERP INTERFACE
  • OUTBOUND ERP INTERFACE
  • BI INTERFACES
  • 3rd PARTIES SYSTEMS INTERFACES
  • RAW DATA ACCESS (export data – possible to transfer data to third-party system)
  • DATA HISTORIAN
  • CLOUD

MASTER DATA MANAGEMENT

  • ITEMS AND MATERIALS
  • ORDERS MANAGEMENT
  • BOM
  • ROUTINGS
  • RECIPES
  • MACHINES AND EQUIPMENT
  • EMPLOYEE MANAGEMENT
  • TEAMS MANAGEMENT
  • VERSIONS MANAGEMENT

 

OEE & KPIs MONITORING

  • OEE LOSS TREE
  •  MTTR, MTBF, MTTReact

 

PRODUCTION DASHBOARDS

  • PRODUCTION OVERVIEW
  • MANUFACTURING ANALYTICS
  • CYCLE TIMES
  • BREAKDOWNS REASONS
  • REJECTS REASONS
  • TPM
  • TREND CHART

 

SHOP FLOOR VISUALIZATION

  • TV DASHBOARD
  • MOBILE APPS
  • PRODUCTION NOTIFICATIONS

TRACEABILITY

  • MATERIAL FLOW
  • PRODUCT GENEALOGY
  • SERIALIZATION & LABELLING
  • AUDIT TRAIL
  • COMPONENTS
  • PROCESS PARAMETERS HISTORY
  • MOBILE TERMINALS

 

ANDON

  • MOBILE APPS
  • MAINTENANCE NOTIFICATIONS
  • DISPATCHING ORDERS
  • ESCALATIONS
  • SHOP FLOOR LOGISTICS
  • MATERIAL DEMAND

 

MANUFACTURING QUALITY 

  • INSPECTIONS
  • QUALITY PLANS
  • QUALITY CHECKS NOTIFICATIONS
  • SPC
  • PRODUCT ACCEPTANCE
  • MEASUREMENT EQUIPMENT COMMUNICATION
  • SAMPLE TESTING
  • TEST RESULTS
  • DEFECTS MAP
  • REWORKS
  • LIMS

Business values:

No time wastings and errors

1.
Elimination of time-consuming copying of data from paper forms, it’s availability delays and copying errors.
1

Complex process registration

2.
Direct connection to machines allows real-time recording, the introduction of manufacturing procedures ensures that production events are recorded.
2

Identification of important parameters

3.
The system identifies parameters e.g. standard OEE, FE, MTBF, MTTR indicators, operation times – changeover, start-up, production, failure, cleaning, prevention.
3

One space for documentation

4.
An extensive database with data on manufactured products, supplied with ERP data and system to create documentation.
4

Paperless production

5.
Documentation kept by various teams with an interactive system running on touch-screen terminals or industrial tablets located directly at workstations.
5

Production quality control

6.
Production rates – quantity counters for good and bad products, waste meters measured in pieces or other production units (mass, length), nature and causes of the waste.
6

Learning and synergy

7.
Recorded data allows identifying achievable targets, analysis of efficiency improves trends, system synergy with continuous improvement methodology.
7

Knowledge flow

8.
Stored documentation is available for operators, quality control personnel, logistics and maintenance and does not disappear in case personel movements.
8

Ergonomic communication

9.
Operators receive a tailor-made solution allows reporting the production in real-time. The system is well-designed with regard to UX.
9

Vast options of interfaces

10.
Interface for machines, ERP systems, Managers, Operators and other solutions e.g. CMMS, Quality, SPC and corporate reporting systems.
10

Implementation elements

Idea
Idea

System concept development – identification of optimization areas, including audit, analysis, brainstorming, project, SCRUM.

Hardware
Hardware

Delivery and assembly of equipment, including operator terminals, large-scale displays, machine communication modules.

Software
Software

Implementation of a dedicated Production Performance system developed in the ANT AOS system platform.

Support
Support

Coverage of the system with 24/7 technical support with a monthly lump sum of working hours for a programmer / automotive engineer to introduce current changes.