ANT Maintenence works for better, systemic cooperation between the production and maintenance departments, which has a significant impact on production efficiency.
In some plants, our maintenance system helped to increase machines utilization time about 20% in a result of:
Manage and execute all maintenance work in your plant.
ANT CMMS delivers a complex overview of whole maintenance, including: scheduled and upcoming maintenance operations, production plan, changeovers. Each operation is scheduled with assigned date, priority, team/specialist, spare parts, time, the number of cycles. Two-way communication enables the maintenance operators by adding suggested actions. For more effective work, you can create a personalized view with particular actions to manage, such as changeovers, breakdowns repairs, calibrations, maintenance, conservations, predictive maintenance.
The system allows creating customized factory layers with e.g. lines, departments, units, work centers. Every part of the structure can be also separated in particular sections like machines, devices. Also, each object may be described,e.g.: “Machine A” with a unique ID, pictures, specification and dimensions, materials, manufacturer, supplier, external maintenance, history and warranty. Thanks to it each device on the shop floor has its metrics.
Advanced reporting module ensures complex data for deep analyze:
Mobile application to support your maintenance department in increasing productivity.
ANT ANDON has a direct impact on shortening the following times: MTTRt – Mean Time To React, MTTR – Mean Time To Repair. Transparent cooperation between production and maintenance is the basis for an efficient production plant.
ANDON will help solve issues with machine operation or assembly operations, breakdowns, changeovers, the supply of raw material.
Our system monitors machine by reading data from PLC and gives an operator interface. An operator who needs support selects ANDON call reason: breakdown, changeover, lack of material, add details and comment. Then the system’s message is sent to a not covered by work specialist with required qualifications with a timestamp, PLC parameters like status or error code via SMS or smartphone application.
All ANDON actions are recorded and available to browse in the system. ANDON records are suitable to calculate real MTTRt (Mean Time to Reaction) MTTR (Mean Time to Repair) and MTBF (Mean Time Between Failures). All the parameters are calculated separately for each machine, operator, maintenance and technician.
Spare parts and supplies under control.
Our system has also the functionality of creating customized warehouse structure. Each part is stored and assigned to dedicated places facilitating access. ANT CMMS enables digital access to spare parts documentation directly at the workplace settlement. Barcodes allow quick identification. Thanks to it, every component has its own metric with data such as:
Systematic and cyclical approach to keeping your machines and devices in the best condition.
The system supports the maintenance department in systematic, planned conservations and technical repairs. Integration with ANT RTS allows for smooth cooperation between the production and maintenance by planning and executing orders on the shop floor. All departments have an overview of current and future operations. ANT PM uses mobile application for receiving, as well as reporting orders. NFC tags are used to logging and registering the maintenance specialist work. All operations and orders are registered with the necessary documentation.
Minimalize breakdowns on the shop floor.
Predictive maintenance uses condition-monitoring equipment to evaluate machinery performance in real-time. Depending on technology and technique of performing the monitoring, the system captures information from sensors to gather data, identifying possible areas where breakdowns may appear. Learning features with advanced algorithms allows for preventing issues, increasing production effectiveness.
Reach higher production efficiency thanks to our system that minimalizes breakdowns and failures.
ANT AM supports the machine operators in ensuring appropriate maintenance procedures during the production process. These specialists being the closest to production lines are the first line of keeping machines in optimal condition. The system helps them to carry out cyclical actions, checking the machine status in particular periods, the number of cycles, shifts. Using a mobile device, an operator has quick access to machine data, documentation, manuals, plans, checkpoint list, CAD pictures, photos, instructional videos. In case of any necessity, he can call the maintenance immediately to solve the problem. Autonomous Maintenance increases production effectiveness and reducing the number breakdowns.
Top Industry 4.0 system that prevents cost-generating breakdowns and production slowdowns.
Our system supports the Condition Based Maintenance strategy monitoring the actual condition of machines. The main purpose of the ANT CBM is to gather data, indicate tendencies causing a breakdown and help to decide the technicians what maintenance action needs to be done. Thanks to it all preventive actions are be scheduled at the optimal time, reducing the total cost of the machine’s operations.
Data like for eg. Machine’s temperature, oil temperature, steam pressure, vibrations, acoustic, performance, infrared analysis, electricity, is gathered from sensors or spot reding cameras at certain intervals, or continuously. The system provides non-invasive measurements, visual inspection, and scheduled tests.
ANT CBM benefits in reducing production speed loss caused by breakdowns and prevent expensive repairs before they happen.