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Digital Excellence Roadmap

Modular build perfect suited to your Digitalization Roadmap

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1st phase

OEE Performance Monitoring

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2nd phase

MES

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Microstops Monitoring
Paperless Production

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3rd phase

Production Data Management System

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Machine Control
Real-Time Scheduling
Energy Monitoring System
Interactive Meetings

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MES

Modern Manufacturing Execution System with Production Execution, Defect handling, Quality inspections, and traceability.

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Production Data Management System

Extended MES with Microstops monitoring, machine control, and Paperless.

Microstops Monitoring reads detailed information from PLC and identify machine’s microstops. The system automatically read the stop reason and thanks to algorithm can determine line’s faulty machine. Drill down analysis with microstop time and reasons lead to structured problem solving. Machine Control is responsible for controlling the machine and sending remotely recipes to the PLCs, set registers and process buffered data on edge devices.

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OEE Performance Monitoring

OEE Performance

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Smart Machine

Smart Machine is a complete line control system supporting all operations and operators’ activities dedicated for automated assembly lines. System provides automated changeovers on-the-fly together with advanced line control of all WPCs on each station. System ensures uninterrupted operation of the assembly line and timely execution of production and quality. That guarantees the highest OEE as well predictable line’s work, every shift and every day.

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Energy Management System

System provides all utilities consumption monitoring that are being used in factory: electric energy, gas, water, compressed air, heat or steam. System gathers data in real-time from meters and presents them in dashboards and reports for selected areas in factory and time range.

Find the best system for your production

OEE PERFORMANCE MONITORING (OEE)

Why: 

  • Real data based on machine data acquisition
  • Calculate automatically OEE
  • Check factory progress in real-time

Benefits: 

  • Reduction of downtimes
  • Faster production reporting
  • Shorter reaction time
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MANUFACTURING EXECUTION SYSTEM (MES)

Why: 

  • OEE Performance Monitoring included
  • Traceability with material validation
  • Automatic quality measurements

Benefits: 

  • Fewer downtimes and higher production volume
  • Waste reduction
  • Fully validated and controlled production

PRODUCTION DATA MANAGEMENT SYSTEM (PDMS)

Why:

  • Deep microstops monitoring
  • Automatical changeovers on-the-fly
  • Paperless – Digital forms

Benefits:

  • Minimize downtimes
  • Faster changeovers
  • Improve production efficiency
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Compare Products

Choose the product, that suits your needs

Main areas

Machine connectivity

Production execution

Defect handling

OEE Analysis

Digital Documentation

Online Visualization

Dashboard & Reports

Master Data

Maintenance ANDON

System Integration

Master Data Advanced

Traceability

Reworks Management

Quality Inspections

Paperless

Microstops Monitoring

Machine Control

OEE Performance Monitoring

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MES

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Production Data Management System

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Even more products

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SMART MACHINE (SM)

Why: 

  • Manage production & recipes on automated assembly lines
  • Line Control and production processes validation
  • Each station microstops monitoring

Benefits: 

  • Higher production volume
  • Faster changeover on-the-fly
  • Waste reduction thanks to 100% quality control

ENERGY MANAGEMENT SYSTEM (EMS)

Why:

  • Monitor all utilities in the factory (energy, gas, water)
  • Control planned and actual consumption
  • Get to know full cost of the product

Benefits:

  • Lower utilities expenses
  • Reduce standby utilities losses
  • Leaks detection
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Questions about offer?

Contact with our expert:


    ADD-ONS

    Empower your solution with multiple extensions

    Discover

    Modifications

    Flexible platform easy to adjust to Clients` demands

    Modifications

    Start small, scale fast

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    MES

    Modern Manufacturing Execution System with Production Execution, Defect handling, Quality inspections, and traceability.

    slide

    Production Data Management System

    Extended MES with Microstops monitoring, machine control, and Paperless.

    Microstops Monitoring reads detailed information from PLC and identify machine’s microstops. The system automatically read the stop reason and thanks to algorithm can determine line’s faulty machine. Drill down analysis with microstop time and reasons lead to structured problem solving. Machine Control is responsible for controlling the machine and sending remotely recipes to the PLCs, set registers and process buffered data on edge devices.

    slide

    OEE Performance Monitoring

    OEE Performance

    slide

    Smart Machine

    Smart Machine is a complete line control system supporting all operations and operators’ activities dedicated for automated assembly lines. System provides automated changeovers on-the-fly together with advanced line control of all WPCs on each station. System ensures uninterrupted operation of the assembly line and timely execution of production and quality. That guarantees the highest OEE as well predictable line’s work, every shift and every day.

    slide

    Energy Management System

    System provides all utilities consumption monitoring that are being used in factory: electric energy, gas, water, compressed air, heat or steam. System gathers data in real-time from meters and presents them in dashboards and reports for selected areas in factory and time range.